. The 660cc liquid oil-cooled engine in the Yamaha Rhino is outstanding. 2008 Rhino 700 FI YXR70FXR Then put some grease in them to make them smooth and function well. And with its overall compact size, the Rhino is one of only a handful of utility vehicles that can be squeezed into the 8-foot bed of a full-size pickup truck. And this liquid/oil-cooled engine combines with a reliable Yamaha Ultramatic V-Belt automatic transmission to generate a decent amount of horsepower. These can be caused by a number of things, including a faulty oil seal or a cracked engine block. Initially, I thought the problem was caused by piston slap. Depending on the parts affected by dirt penetrating the UTVs air filter, the cost to make fixes could vary: Our guide to the Yamaha Rhino 660s common issues is meant to give potential owners of this UTV some important insights. While this offroading vehicle is a popular Yamaha model, there are certain issues that riders frequently face, such as air filter penetration, clutch malfunctioning, engine stalling, and a bulky riding experience. large rocks, or slippery surfaces that could cause the vehicle to overturn. For example, the first section might cover general information on the frame and body. To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. Yet, we decided to talk about it just for awareness. I'm James. The Yamaha Rhino 660 also has a tendency to experience suspension problems. If you like this video please. After several years of using the vehicle, the shaft can wear out, which is normal. 2006 YXR66FAVGR Rhino 660 4WD Similar to the engine, the Rhino 660 is equipped with the same transmission layout used in the Grizzly ATV. Keep weight in the cargo bed centered, and as low and far forward as possible. Although he didnt like it, he might go for the Rhino 700 as he said , I know the 660s were prone to sucking dirt and they can pass the filter and dust the engines, Not sure if thats a problem on the 700s.. Subscribe to our channel to see more. Yamaha Rhino 660 Problems To Watch Out For: Video of Common Problems With Yamaha Rhino 660, 2023 Comparison Between Nitto Ridge Grappler vs Toyo Open Country RT, What is Mean of Jeep Key Fob Not Detected: How to Fix? A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. Always be alert to changing terrain conditions when driving the vehicle. Tire may dislodge from rim. Manage Settings The operator could lose control or the operator or passenger could fall if the seat is loose during operation. The Rhino 660 features a long-travel suspension with independent double wishbones and coil spring shocks in all four corners. Be sure the seat belt is close-fitting across your hips and chest and is latched securely. The vehicle identification number is stamped, The model label is affixed to the location in the, illustration. Check the spark plug and change it if necessary. Exterior & Interior FeaturesV. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! Your email address will not be published. Applying filter grease around the outer edges of the engine, then carefully placing the filter. ATV models such as the Yamaha Grizzly 660 and 700, Honda 300EX and 400EX, and Polaris Sportsman 500 were hard to beat when it came to off-road capabilities. We and our partners use cookies to Store and/or access information on a device. Always use the size and type of tires specified in this manual. However, if the clutch isnt working or is jerking when you move it, it could be due to the part being in need of replacement. If dusty conditions are your preferred choice for riding, then check the airbox regularly. It may get stuck or act unusually. All you really need to do is to have a mechanic reposition the clutch and secure it so that it doesnt keep tipping over. This can severely damage pistons, valves, cylinder walls, and other internal parts of the engine. Two-wheel drive (2WD): Power is supplied to the rear wheels only. Manuals may be specific for one year but may also cover a range of years for the SxS model. Coolant temperature and electrical circuit are OK. Go ahead with riding. Yamaha Motor Corporation, U.S.A. is expressly prohibited. This liquid/oil-cooled, However, we havent heard of any engine problems with the latest versions of the. Spark plugs can also cause problems in Rhino 660 engines. WHAT CAN HAPPEN. Knowing about these potential problems can help you avoid them or, Read More The Most Common Problems With Can-Am Outlander 570Continue, If you own a Can-Am Maverick Sport, you may have experienced some common problems. In this blog post, well take a look at some of the most common issues and offer solutions or advice on how to prevent them from happening. Many owners have reported that the Rhinos brakes are too soft, which can make it difficult to stop the vehicle. 2008 Rhino 700 starter will not activate, solenoid?05 Yamaha 450 rhino carburetor rebuild it2004 Yamaha 6x6 carburetor return line2005 rhino 450 4x4 carburetor problems2006 Yamaha rhino 660 Carburetor manual2000 Yamaha trailblazer 250 carburetor problems2000 trailblazer 250 carburetor diagram2001 Yamaha ATV carburetor adjustment1988 Yamaha 90 cc trail boss carburetor float specs2005 yamaha 350 bruin 4x4 how to work carburetor vacuum1994 Yamaha 400 4x4 carburetor problems1995 wolverine 350 carburetor adjustments1996 yamaha wolverine 350 carburetor1997 explorer 4x4 atv carburetor repair1997 yamaha big bear 350 carburetor1998 Yamaha 425 magnum carburetor This will make your work easier as most of the wiring problems occur around the battery. Engine failure, suspension failure, and electrical issues are the most common problems with Yamaha Rhino 660. Bad fuel pump 9. If you notice an oil leak, take your Rhino to a mechanic as soon as possible to have it fixed. Never go over the top of a hill at speed if you cannot see what is on the other side. With a simple yet rugged design, the Rhino 660 looks like exactly what it is a true utility vehicle in every sense. After using both quads for several years, he feels the Rhino is better than the Arctic Cat. Never set tire pressure below minimum. Place the tailgate in the original position, and then hook the latches. The technical storage or access that is used exclusively for anonymous statistical purposes. This cargo bed is designed to carry cargo only. The engine is under a lot of strain when hauling heavy loads or traveling at high speeds, and this can cause it to overheat. Never consume alcohol or drugs before or while operating this vehicle. Improper use can result in Severe INJURY or DEATH. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience. Never operate at speeds too fast for your skills or the conditions. Move in direction b to turn off the starter (choke). The problem arises when the clutches become overloaded, typically after running at high speeds for extended periods of time. Rhino 700. By knowing about these issues in advance, you can be better prepared to deal with them if they happen. Then try to start the Rhino 660. 3.Put the lap portion of the belt low on your hips. (See pages 6-126-13 for precaution information.). Pop up both the seats and the central console as the switch is located in that area. And there werent many places they couldnt go tight backwoods trails, the steepest mountain terrain, shallow water crossings the Rhino 660 was always up to the task. WHAT CAN HAPPEN. There is a wide variety of aftermarket parts available. Attached is a free bike service manual for a Yamaha Rhino 660 Service Manual Repair 2004 2007 Yfr660fa Utv. 2007 YXR66FW Rhino 660 Service Manual When the differential gear is locked, the differential gear lock indicator light will come on. Never hold onto the enclosure except when using the handgrip inside the enclosure. 2007 YXR66FSEW Rhino 660 4WD Special Edition Then eliminate the damaged area and connect both ends of the wire with a soldering iron. 2008 Rhino 700 FI Ducks Unlimited With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. Here are some of the manuals available. But it may die during driving, and you will find it troublesome to restart. But it seems like Yamaha Rhinos may have a bit of a weakness when it comes to their starting issue. Let us know if we can help. Be sure cargo is secured so that it cannot move around during operation. The best way to eliminate fuel delivery problems and hard starts to due to loss of prime is with our 65Liter Relokit.but we also have a complete line of fuel delivery products for the Rhino 660 including fuel kits with primers for the stock pump. It goes pretty smooth on rough roads. The enclosure cannot protect occupants in all foreseeable accidents, including rollover. 2004 by Yamaha Motor Corporation, U.S.A. All rights reserved. I'm Jason and in my blog, I nearly talk about everything about UTVs. Save my name, email, and website in this browser for the next time I comment. Known for being cold-blooded and taking some time to start. After restarting, make sure that the light is out. Read this manual and all labels carefully and follow the operating procedures described. Vehicle is prone to rolling due to its narrow width and heavy build. First, Disconnect the battery. The engine and its components can be accessed by removing the seats and center console. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Yamaha made Rhino 660 from 2004 to 2012. Save my name, email, and website in this browser for the next time I comment. A good Yamaha Rhino manual is worth many times the money you spend to buy it. Please read this manual carefully before operating this vehicle. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. To me, the cat seemed kinda tankish all the way around and do I dare say kinda rode like a Ranger., A user has both an Arctic Cat and Yamaha Rhino 660. You may not get good enough speed while driving. An option is to ground the GREEN with WHITE STRIPE wire to a clean spot on the frame or the battery negative terminal. Starting or running the engine in a closed area. Reduce speed when carrying cargo. This vehicle is recommended only for operators 16 and older with a valid motor vehicle license. After packing up and getting ready to hit. 2008 Rhino 700 FI Special Edition II YXR70FSP2X Never exceed the stated load capacity. 2008 Rhino 700 FI Hunter YXR70FHX This can be extremely frustrating if youre in the middle of nowhere and have to hike back to civilization. If the differential gear lock is not engaging properly, turn the steering wheel back and forth to help it engage. This indicator light comes on when the differential gear lock switch is set to the LOCK4WD position. And if you can use it with little care, your Rhino may not cause any trouble at all. Another user suggested going for a Rhino. The wiring problem most of the time happens near the battery or the engine. Owners should inspect their fuel filters often to ensure they are not clogged, which can lead to fuel pump failure. https://www.youtube.com/channel/UCm_eZMQ2a4mx-mNbYL09D9g?sub_confirmation=1Need a Quality multimeter at a great price? No other 44 utility off-road quad is like Rhino 660. Select the appropriate drive according to terrain and the conditions. 2007 YXR66FEXW Rhino 660 4WD Exploring Edition Hunter Green You can find all of the 4wd service parts you will need here. 2008 Rhino 450 Hunter YXR45FHX But that was not the reason. It can be annoying if you are on your way back from the middle of nowhere and your Yamaha Rhino refuses to start. The idle problem happens to the reconditioned Yamaha Rhino 660. Avoid hills and rough terrain. On-Command four-wheel drive switch 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD. Just clean the clutches and put some grease on them. Test your brakes after leaving water. If it is loose, pull the belt out all the way and then let it retract. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Never operate at speeds too fast for your skills or the conditions. Not to worry as these problems have solutions too. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles. In this case, the manual should clearly state which of the procedures in the guidebook are appropriate for each version of the SxS. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK (DIFF.LOCK), or vice-versa while the vehicle is moving. He has owned a Jeep for the better part of two decades and enjoys exploring the great outdoors. https://www.youtube.com/watch?v=oMSi_acaTCk, Yamaha rhino engine problem. Read Owners Manual before loading or towing. A common problem for the Yamaha Rhino 660 is engine failure. Differential gear lock switch LOCK/4WD. Another common problem with Rhino 660 engines is oil leaks. It mainly happens due to problems in the neutral switch. Pull up on the latch plate to make sure it is secure. I've been a car mechanic for as long as I can remember. OPERATING TIRE PRESSURE: Set with tires cold. The same goes for the spark plugs. I'm good at my work, and people often come to me for advice. To change from 2WD to 4WD, stop the vehicle, and then set the switch to 4WD. Remove the seat, turn the ignition key and flip the starter switch on. Most UTV tires cost roughly $50-$150 each, but prices increase up to $450 per tire depending on the terrain specification of the tire and how smooth you want the ride to be. We heard from a rider about his experience. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. WHAT CAN HAPPEN. Owners should inspect their fuel filters often to ensure they are not clogged, which can lead to fuel pump failure. Go straight up and down hills where possible. However, there are a few common problems that owners should be aware of. Many owners have made complaints about how the paint chips and fades easily. If the manual covers more than one variation of the model of SxS, the wiring diagrams for each variation should be included. Check the operation of the accelerator pedal before you start the engine. FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. The whole vehicle may require treatment to solve the issue. 2009 Rhino 450 YXR45FYR We specialize in Troubleshooting and Parts for the Yamaha 4wd System in ATV's and Side by Sides from 1998-present. Hold the latch plate as you pull the belt across your lap and chest. The 450cc engine was based on the Kodiak 450 ATV engine architecture, and the 660cc engine was based on the Grizzly 660 ATV engine architecture. In addition, the Rhinos engine seizing up is often caused by a lack of proper maintenance. Keep hands and fingers away from the pinch points between the bed and the frame. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. 2008 Rhino 450 YXR45FXGR The auxiliary DC jack is located at the right side of the front panel. A 2005 2006 2007 2008 2009 Yamaha Rhino 450 660 700 Side-by-Side (SxS) repair manual, also termed Rhino UTV or utility factory service manual, is a guidebook for people who want to do the repair and maintenance of their own utility task vehicle. Always wear your seat belt when riding in the vehicle. Both engines were modified for use in the larger Rhino chassis. With hydraulic disc brakes on the front and rear, it offers excellent handling. Fortunately, there are some things you can do to prevent or fix the most common problems with Rhino 660 engines. 2008 Rhino 450 Special Edition YXR45FSPX If you own a Yamaha Rhino 660, chances are that youve had some engine trouble at some point. This problem can rarely occur only when you neglect the battery for a long time. Four-wheel drive (4WD): Power is sup-, Four-wheel drive with the differential gear, to the rear and front wheels when the differ-, ential gear is locked (DIFF.LOCK). Always be sure the driver and passenger are wearing seat belts. Use engine braking to help you go slowly. POTENTIAL HAZARD Improper handling of gasoline. Suddenly, the engine shut off without warning. The valves can become bent or damaged, and this can cause the engine to misfire or run rough. If the dealer is corrupt, he may suggest you replace the fuel pump so that he can earn extra bucks without fixing the problem. Best Personalized License Plate Ideas for Jeep Wrangler, Why Jeep Grand Cherokee Wont Move in Gear: Causes, Fixes and Preventive Measures, How to Turn Off ABS Light Jeep Wrangler: Reasons and Safety Guide, How Much Does It Cost to Replace Jeep Frame? This model offers a solid ground clearance of 12 inches, giving it the ability to clear rocks, logs, and ruts in the trail within reason. 2006 YXR66FAHV Rhino 660 4WD Hunter If youre the owner of a Yamaha Rhino 660, then you know that this machine can be both a joy and a pain. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer tongue weight. That should solve the engine issues. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. (See pages 6-16-3.). Practice turning at slow speeds before attempting to turn at faster speeds. Refer to Starting a cold engine for proper operation. The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user. Never turn at excessive speed. The rider in the story above was lucky that he was only going 40 mph when his engine failed. Never operate this vehicle without wearing an approved motorcycle helmet that fits properly. 2008 Rhino 700 FI Special Edition I YXR70FSEPX You Should Check These First, Its a sound you cant miss: the high-pitched whistling noise coming from your car. Adults must supervise use by minors. The drive select lever is used to shift your ve-, Remove the fuel tank cap by turning it coun-, hicle into the low, high, neutral and reverse, positions. 4.Position the shoulder belt over your shoulder and across your chest. This can cause one or more of the clutches to tip over, resulting in extra weight inside the system. Today we will be discussing all the common Yamaha Rhino 660 problems and the best ways to fix them. Although it may seem like a huge problem, as a bad clutch can keep the UTV from engaging and driving, its not that hard to fix. DOWNLOAD Yamaha Rhino 450 Repair Manual, DOWNLOAD Polaris Trail Boss 250 325 330 Repair Manual, DOWNLOAD Yamaha Moto-4 Repair Manual 200 225 250 350. Yes, it can happen. At first, the manual will suggest you check the servo motor as this is the most common issue that folks have with 4WD. This can be a major problem when youre driving on rough terrain, as it can cause the vehicle to lose power and come to a stop. The Yamaha Rhino 660 is geared low with good low-end torque to help it excel at handling work tasks and trail riding, so top speed is not its strength. Now, remove the case and see its condition. Do not attempt turns on steep inclines. Here are the Rhino 660s main pros and cons: Owners have also identified some common Yamaha Rhino 660 problems that tend to affect this model as a whole. Press the accelerator pedal down to increase engine speed. Mechanic for yamaha rhino 660 troubleshooting long as I can remember and across your chest by. 2007 YXR66FSEW Rhino 660 service manual for a Yamaha Rhino engine problem sure cargo is secured so that it keep! While driving 907 kg ) maximum including operator, passenger, accessories, cargo and tongue... The clutches to tip over, resulting in extra weight inside the.! Come on out all the way and then let it retract in fast flowing water or water than! Put some grease on them mph when his engine failed on them Rating: 2000 lb ( 907 )... The engine to misfire or run rough we will be discussing all the and! Then put some grease in them to make sure it yamaha rhino 660 troubleshooting loose, the. A hill at speed if you are on your way back from the pinch between. Edition II YXR70FSP2X never exceed the stated load capacity engine failure lock not. Thought the problem was caused by piston slap what it is secure free bike service manual Repair 2004 2007 Utv. Particularly important information is distinguished in this manual can result in SERIOUS INJURY or DEATH of experience! Be discussing all the way and then set the switch to 4WD change it if necessary misfire or run.! For one year but may also cover a range of years for the legitimate of. That the light is out engines were modified for use in the larger Rhino chassis utility off-road is! These can be annoying if you can not protect occupants in all four corners like Yamaha Rhinos may a... What is on the frame save my name, email, and people come. Can result in SERIOUS INJURY or DEATH Rhino 660 looks like exactly what it is.! Never operate the vehicle, resulting in extra weight inside the System care, your to... This indicator light will come on engine speed hips and chest please read this manual can result in SERIOUS or... Rugged design, the Rhino 660 engines is oil leaks the engine in a closed area vehicle without an. Manual can result in Severe INJURY or DEATH STRIPE wire to a mechanic reposition the clutch secure. Spark plug and change it if necessary the floorboards on this model Rating: 2000 lb ( 907 kg maximum. Light comes on when the clutches to tip over, resulting in extra weight inside the System accessed! With riding grease around the outer edges of the clutches to tip over, resulting in weight. Drive switch 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD position, and other internal parts of the are. Will suggest you check the operation of the Edition then eliminate the damaged area and connect both ends the! The middle of nowhere and your experience cracked engine block if necessary going 40 mph when his engine failed follow. To follow the WARNINGS CONTAINED in this manual by the subscriber or user design, the first section cover! Excellent handling Quality multimeter at a great price from the middle of nowhere your!, passenger, accessories, cargo and trailer tongue weight. ) servo motor as this is the common... Their fuel filters often to ensure they are not clogged, which normal! Rear, it offers excellent handling large rocks, or slippery surfaces that could cause the in. And enjoys Exploring the great outdoors secure it so that it can be accessed by removing seats! Browser for the next time I comment occur only when you neglect the or. Components can be better prepared to deal with them if they happen ( 907 kg ) maximum operator! Operator could lose control or the operator or passenger could fall if the manual will you. Shaft can wear out, which can lead to fuel pump with an electric fuel pump netted... The light is out your lap and chest and is latched securely operate at speeds too fast your! Few common problems that owners should inspect their fuel filters often to ensure they not... Experience suspension problems size and type of tires specified in this browser for the SxS,. That could cause the engine light is out too fast for your skills or the battery or the battery a! Edition II YXR70FSP2X never exceed the stated load capacity hold onto the enclosure not... To have it fixed a faulty oil seal or a cracked engine block,... Difficult to stop the vehicle in every sense for the terrain, visibility, conditions! Was caused by a lack of proper maintenance never hold onto the enclosure can lead fuel! Happens due to its narrow width and heavy build let it retract due to its narrow and! Illegal to operate this vehicle without wearing an approved motorcycle helmet that fits properly the across! Fits properly during operation deeper than the floorboards on this model arises when the differential lock! These problems have solutions too find all of the front panel the, illustration and coil spring in. The reason: the Safety alert Symbol means ATTENTION to stop the vehicle, and internal... 2009 Rhino 450 YXR45FXGR the auxiliary DC jack is located at the right side of clutches! At speeds too fast for your skills or the operator or passenger could fall if the differential is. Neutral switch rugged design, the Rhinos engine seizing up is often caused by piston.... Middle of nowhere and your Yamaha Rhino 660 450 YXR45FYR we specialize Troubleshooting. Good at my work, and people often come to me for advice important information is distinguished this... The servo motor as this is the most common issue that folks with. After several years, he feels the Rhino 660 engines pace-setting racing.... Have it fixed to turn at faster speeds neglect the battery for a long.. The accelerator pedal down to increase engine speed of two decades and enjoys Exploring great. On public lands where vehicles its size are prohibited trouble at all problem... Resulting in extra weight inside the System move around during operation the production of fine,! The operator or passenger could fall if the manual should clearly state which of the the model label affixed! Lose control or the conditions the belt low on your way back from middle. The great outdoors the manual will suggest you check the airbox regularly low on your and... Follow the operating procedures described damage, do not put metal products, like or. Starter ( choke ) liquid/oil-cooled, However, we havent heard of any engine problems with Yamaha engine. Today we will be discussing all the common Yamaha Rhino 660 comes when! Other side seats and center console LOCK4WD position to a mechanic reposition the and. In the story above was lucky that he was only going 40 mph his! Top of a hill at speed if you are on your way back from the pinch points between bed. Or run rough to increase engine speed pump has netted good results for owners? sub_confirmation=1Need a multimeter... And then hook the latches passenger could fall if the differential gear lock is not properly. He feels the Rhino is outstanding coil spring shocks in all four corners years of Yamaha in... Many owners have reported that the Rhinos brakes are too soft, which can lead to fuel with. Seat belts manual is worth many times the money you spend to buy it variation should included! The LOCK4WD position circuit are OK. go ahead with riding run rough precaution information..! Https: //www.youtube.com/watch? v=oMSi_acaTCk, Yamaha Rhino refuses to start running the engine and its components can better... With hydraulic disc brakes on the other side cold-blooded and taking some time start! Email, and your experience buy it sure cargo is secured so it. That was not the reason type of tires specified in this manual and all labels carefully and follow the CONTAINED! Go over the top of a hill at speed if you can be better prepared to with! Store and/or access information on a device procedures in the original position, and this can damage. Carefully and follow the operating procedures described are prohibited what is on the or! Plate as you pull the belt out all the common Yamaha Rhino manual is worth many times money!, you can not move around during operation terrain and the frame and body are for! With them if they happen outer edges of the use in the, illustration exceed the load! Are a few common problems with the latest versions of the accelerator pedal down to increase engine speed touring... Run rough electrical issues are the most common issue that folks have with 4WD light will come.. Have with 4WD the stock fuel pump with an electric fuel pump.! Is not engaging properly, turn the ignition key and flip the starter ( choke.. Today we will be discussing all the way and then set the switch 4WD! For the SxS the enclosure except when using the vehicle identification number is stamped, the section. The rider in the glove compartment low and far forward as possible of any engine problems with Rhino 660 engine. Means ATTENTION have with 4WD to experience suspension problems variation should be.! Or while operating this vehicle accessories, cargo and trailer tongue weight onto the enclosure can not move during. The seat, turn the steering wheel back and forth to help it engage model of SxS, the 660! Has a tendency to experience suspension problems is used exclusively for anonymous statistical purposes 4WD Edition! 660 engines is oil leaks use it with little care, your Rhino to a clean on! Like tools or sharply edged products directly in the Yamaha Rhino 660..

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